Plunger Lubricant for Aluminum Die Casting

Properties

METADIELUBE is an oil base creamy lubricant specially developed for lubrication of deep draw and difficult release areas on die face and plunger lubricant.

In pressure die casting process, molten aluminum is injected into the die cavity at a very high velocity. This leads to attack of molten aluminum on die face which results to soldering or welding of castings to the die face. The problem of soldering is more severe in hot spot areas such as in-gates, runners, deep draws, plungers etc.

Normal graphite in oil type lubricants lend to give stains fumes etc.

METADIELUBE is designed in such a way that it imparts superior anti-soldering Properties to die surface and thus ensures easy casting release.

Application

Stir the container well; ensure that die surface is clean before application of Metadielube. Apply Metadielube on plunger tip, in the hot spot, deep draw areas etc. by brushing or swabbing Application frequency depends upon complexity of die.   

Advantages

  • Better casting quality.
  • Increases plunger tip life.
  • Reduce rejection as soldering is minimized.
  • Improves productivity because of easy casting ejection and better plunger life & thus reduces the down time.
  •    Consistent performance because of better suspension and easy remix ability property.
  • Better working conditions because of fewer fumes.
  • Enhanced directional solidification
  • Reduced gas cutting area resulting in higher economics

 

Product PROPERTIES TYPE APPEARANCE APPLICATION PACKING
METADIELUBE - 4250 Graphite oil base plunger-cote for Aluminium pressure die-casting Thin Graphite Oil Black Spray / Swabbing 20 kg in Bucket
METADIELUBE -( SUP) 45 Micronised graphite in oil base plunger-cote for Aluminium pressure die-casting Thin Graphite Oil Black Swabbing 20 Litres in Bucket
METADIELUBE DR-20 Oil base diecote for rotor for uniform mixing of aluminium melt Viscous Oil Greenish Swabbing 30 Kgs in Bucket
METADIELUBE DR-10 Graphite water base diecotes act as a releasing agent for aluminium alloy industries Water Base Black Brushing / Spray 20 Litres in Bucket
METADIELUBE-666 Diecotes for aluminum pressure die casting in paste [aluminum] form Paste Silverish Swabbing / Brushing 25 kgs in Bucket
METADIELUBE-79 Diecotes for aluminum pressure die castings Thin Oil Blue Swabbing / Spray 20 Litres in Bucket
METADIELUBE-100 Die- lube for extrusion press Viscous Graphite Oil Black Spray / Swabbing 20 Litres in Bucket
METADIELUBE VL-45 Non -Graphite oil based Plunger -cote for aluminum pressure die castings Thin Oil Yellowish Golden Spray / Swabbing 20 Litres in Bucket
METADIELUBE VL-409 Non -Graphite oil based Plunger -cote for aluminum pressure die castings Viscous Oil Yellowish Golden Spray / Swabbing 20 Litres in Bucket
METADIELUBE-11 Graphite water base diecote for Aluminium gravity Diecasting Water Base Black Brushing / Spray 20 Litres in Bucket
METADIELUBE-140 Diecote for aluminium gravity diecasting Paste Milky White Brushing 20 Litres in Bucket

Packing

METADIELUBE is available in various customised packing options as per the requirement of the consumer Standard packing options available in 20/25/30 kg/litres form with a shelf life of one year from date of manufacturing.