Metacote™
Introduction
Mould and Core Coatings
Mould & Core Refractory Coatings are used in the foundry to provide smooth surfaces on steel and iron castings. They act as a barrier between molten metal and sand surface to prevent the metal substrate reaction and impart excellent surface finish of castings free from surface defects like sand fusion, blow hole, veining etc. We are selling this product under trade name Metacote™.
Availability
Metacote™ mould and core coatings are available in powder, paste and ready-to-use forms for different application processes such as dipping, brushing, swabbing, spraying and flooding. Zircon, magnesite, graphite, Aluminium silicate & mix refractory are the main refractory fillers being used to manufacture coatings for different grades of castings. Metacote coatings are available with Water and/or Alcohol/Solvent as a carrier. Coatings are packed in polythene lined bags, HDPE buckets and tin buckets.
Introduction
Alcohol/Solvent based coatings
Available in ready-to-use, paste, and powder form in various bases and compositions like Zircon, Magnesite, Aluminium Silicate, Graphite, and Mix Refractory suitable for different grades of steels.
Key features
- Excellent flow and thixotropic properties to offer easy mixing and application.
- High Refractories to offera smooth surface of the casting free from surface defects.
- Excellent adhesiveness property to prevent peel off on surface of mould/cores.
- Virtually frost- resistant
- Fast drying and flammable.
- Suitable for brushing, spraying, swabbing and flooding applications.
PROPERTIES/ VARIANTS
|
Metacote™
-ZW |
Metacote™
ZW (Paste) |
Metacote™
ZW (Paste) |
Metacote™
6172 |
Metacote™
120 M |
Metacote™
60 Powder |
---|---|---|---|---|---|---|
Appearance
|
Liquid
|
Paste
|
Paste
|
Semi Liquid
|
Liquid
|
Powder
|
Colour
|
Off white
|
Off white
|
Black
|
Brownish
|
Reddish
|
Blackish
|
Storage Life
|
Six Months
|
Six Months
|
Six Months
|
Six Months
|
Six Months
|
Six Months
|
Packing
|
40 Kgs in bucket
|
40 Kgs in bucket
|
50 kgs in bag
|
20 Kgs in Bucket
|
30 Kgs in Bucket
|
30 Kg in bag
|
Application
|
Zircon wash for iron & Steel foundry
|
Zircon wash in paste form specially for automotive castings
|
Graphite paste for automotive castings
|
Aluminium Silicate & Graphite Mix refractory coating for automotive castings
|
Ready to use refractory coating for EPS pattern
|
Graphite wash in powder form specially for CI Mould manufacturer
|
Introduction
Water Based Coatings
Key features
- Environmentally friendly, no HAZMAT issue.
- No major transportation and handling constraints.
- Excellent application properties.
- Suitable for brushing, flooding, spraying, and dipping application.
- Short drying time, enhances refractoriness.
- Offers an excellent surface finish for the casting.
- High productivity and cost-effective.
PROPERTIES/ VARIANTS
|
METACOTETM
-ZW |
METACOTETM
ZW (Paste) |
METACOTETM
ZW (Paste) |
METACOTETM
6172 |
METACOTETM
120 M |
METACOTETM
60 Powder |
---|---|---|---|---|---|---|
Appearance
|
Liquid
|
Paste
|
Paste
|
Semi Liquid
|
Liquid
|
Powder
|
Colour
|
Off white
|
Off white
|
Black
|
Brownish
|
Reddish
|
Blackish
|
Storage Life
|
Six Months
|
Six Months
|
Six Months
|
Six Months
|
Six Months
|
Six Months
|
Packing
|
40 Kgs in bucket
|
40 Kgs in bucket
|
50 kgs in bag
|
20 Kgs in Bucket
|
30 Kgs in Bucket
|
30 Kg in bag
|
Application
|
Zircon wash for iron & Steel foundry
|
Zircon wash in paste form especially for automotive castings
|
Graphite paste for automotive castings
|
castings ready
|
Special coatings
Coatings for EPS (thermocol process)
Metamole™ 140R is a water-based high-refractory mineral coating with excellent suspension properties. It forms a strong barrier between mould material and casting after the pattern is burnt off. It can be applied by brushing/swabbing or over-pouring.
Coatings for the replica process
Metamole™ 121 RCP is a newly launched refractory coating powder for the replicast process/ EPS pattern. It is a high-performing cost-effective & quality coating in powder form for CI & SG casting. This product is to be diluted with water as per requirement. It is suitable for dipping and pouring applications.
Chillcote
Metamole™ 140R is a water-based high-refractory mineral coating with excellent suspension properties. It forms a strong barrier between mould material and casting after the pattern is burnt off. It can be applied by brushing/swabbing or over-pouring.