Metacote™

metacote

Introduction

Mould and Core Coatings

Mould & Core Refractory Coatings are used in the foundry to provide smooth surfaces on steel and iron castings. They act as a barrier between molten metal and sand surface to prevent the metal substrate reaction and impart excellent surface finish of castings free from surface defects like sand fusion, blow hole, veining etc. We are selling this product under trade name Metacote™.

Availability

Metacote™ mould and core coatings are available in powder, paste and ready-to-use forms for different application processes such as dipping, brushing, swabbing, spraying and flooding. Zircon, magnesite, graphite, Aluminium silicate & mix refractory are the main refractory fillers being used to manufacture coatings for different grades of castings. Metacote coatings are available with Water and/or Alcohol/Solvent as a carrier. Coatings are packed in polythene lined bags, HDPE buckets and tin buckets.

    image014

    Introduction

    Alcohol/Solvent based coatings

    Available in ready-to-use, paste, and powder form in various bases and compositions like Zircon, Magnesite, Aluminium Silicate, Graphite, and Mix Refractory suitable for different grades of steels.

    Key features

    • Excellent flow and thixotropic properties to offer easy mixing and application.
    • High Refractories to offera  smooth surface of the casting free from surface defects.
    • Excellent adhesiveness property to prevent peel off on surface of mould/cores.
    • Virtually frost- resistant
    • Fast drying and flammable.
    • Suitable for brushing, spraying, swabbing and flooding applications.

     

     

    PROPERTIES/ VARIANTS
    Metacote™
    -ZW
    Metacote™
    ZW (Paste)
    Metacote™
    ZW (Paste)
    Metacote™
    6172
    Metacote™
    120 M
    Metacote™
    60 Powder
    Appearance
    Liquid
    Paste
    Paste
    Semi Liquid
    Liquid
    Powder
    Colour
    Off white
    Off white
    Black
    Brownish
    Reddish
    Blackish
    Storage Life
    Six Months
    Six Months
    Six Months
    Six Months
    Six Months
    Six Months
    Packing
    40 Kgs in bucket
    40 Kgs in bucket
    50 kgs in bag
    20 Kgs in Bucket
    30 Kgs in Bucket
    30 Kg in bag
    Application
    Zircon wash for iron & Steel foundry
    Zircon wash in paste form specially for automotive castings
    Graphite paste for automotive castings
    Aluminium Silicate & Graphite Mix refractory coating for automotive castings
    Ready to use refractory coating for EPS pattern
    Graphite wash in powder form specially for CI Mould manufacturer

     

    Alcohol 1

    Introduction

    Water Based Coatings

    Key features

    • Environmentally friendly, no HAZMAT issue.
    • No major transportation and handling constraints.
    • Excellent application properties.
    • Suitable for brushing, flooding, spraying, and dipping application.
    • Short drying time, enhances refractoriness.
    • Offers an excellent surface finish for the casting.
    • High productivity and cost-effective.

       

       

      PROPERTIES/ VARIANTS
      METACOTETM
      -ZW
      METACOTETM
      ZW (Paste)
      METACOTETM
      ZW (Paste)
      METACOTETM
      6172
      METACOTETM
      120 M
      METACOTETM
      60 Powder
      Appearance
      Liquid
      Paste
      Paste
      Semi Liquid
      Liquid
      Powder
      Colour
      Off white
      Off white
      Black
      Brownish
      Reddish
      Blackish
      Storage Life
      Six Months
      Six Months
      Six Months
      Six Months
      Six Months
      Six Months
      Packing
      40 Kgs in bucket
      40 Kgs in bucket
      50 kgs in bag
      20 Kgs in Bucket
      30 Kgs in Bucket
      30 Kg in bag
      Application
      Zircon wash for iron & Steel foundry
      Zircon wash in paste form especially for automotive castings
      Graphite paste for automotive castings
      castings ready

      Image 1

      Special coatings

      Coatings for EPS (thermocol process)

      Metamole™ 140R is a water-based high-refractory mineral coating with excellent suspension properties. It forms a strong barrier between mould material and casting after the pattern is burnt off. It can be applied by brushing/swabbing or over-pouring.

      Coatings for the replica process

      Metamole™ 121 RCP is a newly launched refractory coating powder for the replicast process/ EPS pattern. It is a high-performing cost-effective & quality coating in powder form for CI & SG casting. This product is to be diluted with water as per requirement. It is suitable for dipping and pouring applications.

      Chillcote

      Metamole™ 140R is a water-based high-refractory mineral coating with excellent suspension properties. It forms a strong barrier between mould material and casting after the pattern is burnt off. It can be applied by brushing/swabbing or over-pouring.

      image021
      Screenshot 2024 01 17 134719